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The Universal Nylon Low-Temperature Polymerization Energy Consumption Monitoring System has redefined the standards for energy consumption management in nylon low-temperature polymerization through innovative technological integration. Leveraging advanced big data analytics, the system integrates and analyzes energy consumption data across the entire process from raw material procurement and production processing to product sales. Drawing on historical energy consumption data models from the nylon production industry, it not only effectively reduces energy waste by over 30% but also increases equipment operational efficiency by 35.2%, significantly lowering production costs.
In terms of process execution, the system integrates a production management system with an Enterprise Resource Planning (ERP) system, establishing a management framework that includes over 20 functional modules such as front-furnace team operations, post-furnace team operations, and foreman record logs. It enables comprehensive control over material types, operation coefficients, and material grades, meeting energy consumption monitoring and management needs across various scenarios. The smooth transmission of information between each link enhances the automation level of the entire process, reducing manual intervention by over 60% while shortening processing time by an average of 50%, thus greatly improving production and operational efficiency.
Furthermore, the system can accurately record energy consumption data during low-temperature polymerization, such as feeding quantities and oxidation operation durations in front-furnace team operations. This allows for efficient data management and precise querying, providing strong support for energy consumption analysis and significantly improving the accuracy of energy consumption predictions. Meanwhile, the system adopts a concise and intuitive visual design to present key data. Users can log in by entering a specified address through a browser, with clear interfaces and operational processes鈥攆or example, clicking on the corresponding submenu to access the relevant functional interface. No complex training is required, which lowers the threshold for use and improves work efficiency, bringing efficient, intelligent, and reliable innovation to energy consumption management in nylon low-temperature polymerization.